Saturday, April 27, 2024

What Is Granulator?

by | November 10, 2023 0

Do you know what is granulator? It is a common material processing machine which is widely used in various industries, this equipment is generally used to process powder materials, and it is very efficient. Of course, such a one-sided description is not enough to give you a good understanding of a granulator.

So, in this article, you will see the complete introduction of granulator and learn more information of this machine, such as its advantages, applications, working principle, structure, classification and so on. If you are interested at granulator, please keep on reading this article.

1.How can you define a granulator?

Granulator is a processing equipment which is used to make different materials into a specific shape, this machine is widely applied in various industries which include chemical, food, pharmaceutical, construction, mineral, ceramic, plastic and so on. It can form powders or fine granules into larger granules, or grind solid materials into small granules.

2.What are the advantages of granulator?

There are many worth mentioning advantages of granulator, here are some of them:

Uniform Granulation

A basic advantage of granulator is that this machine can provide uniform granulation, no matter what the raw material is, as long as you put it into the granulator, the machine can make it into particles of the same size, which can ensure the quality of the final product.

Increase Production Efficiency

When choosing a machine, the most important thing you should pay attention to is its production efficiency, the granulator is such a machine which has high speed. The machine can handle a large amount of raw materials in a short time, as a result, it can improve the efficiency of the whole production line.

Reduce Powder Flying

Generally speaking, powder material is easy to be lifted up by the air, however, when using a granulator, the powder has less chance of contacting with the air, so it is not easy to be lifted up. At the same time, the dust in the air can not enter the machine, which can ensure the cleanliness of the whole granulation process.

3. What are the applications of granulator?

Granulator can handle a variety of raw materials so that it is widely used in many industries, including food, pharmaceutical, chemical, plastic and metallurgical, etc.

Food Industry

In food industry, granulator is often applied in food processing, it is used to produce granular materials for food products such as beans, grains and so on. The granular food materials are easy to store and convenient for processing, which increase the production efficiency.

Pharmaceutical Industry

Granulator is a ideal equipment for pharmaceutical industry, it can made drugs into granules, which can be pressed into tablets or used as brewing medicines. The granular medicines are simple to dissolve and absorb by your body, in addition, they have high stability.

Chemical Industry

In chemical industry, the chemical materials are processed into granules by granulator, therefore, they are more stable, can be stored for a longer time, and are convenient for transportation. Granulator improves the quality of chemical products.

Plastic Industry

In the plastics industry, the granulator is used to recycle plastics, it can process all kinds of waste plastics and make them into plastic granules, so as to achieve the purpose of plastic recycling.

Metallurgical Industry

Granulator plays a vital role in metallurgical production, it turns metals and minerals into granules, which are convenient for smelting. Why the metallurgical industry need to use granulator? The reason is that the granular materials are easier to burn, so the production efficiency and safety are increased.

Read Also: Rapid Mixer Granulators: The Complete Importing Guide

4. Dry Granulator VS Wet Granulator

As is mentioned that there are two major categories of granulators, dry granulator and wet granulator, however, what are the difference between these two granulators? Let’s discuss together.

Granulation Method: Dry granulator adopts dry granulation, which uses direct compression to squeeze bulk materials to obtain granules, during the granulation process, no liquid is required. However, wet granulator adopts wet granulation which uses liquid to mix the powder material, and then extrudes the material to obtain granules.
Suitable Requirement: Dry granulator is more suitable for making smaller sized granules while wet granulator is more suited for making larger sized granules.
Moisture Content: The granules which are made by wet granulator have higher moisture content than those made by dry granulator.
Cost: The granulation process of dry granulator is relatively simple, does not require drying, can save manpower and material resources, in other words, saves cost. However, the granules produced by the wet granulator need to be dried, which consumes more resources and increases the cost.

Conclusion

Overall, granulator plays an important role in many production lines, therefore, learning the relevant knowledge of this machine can help you a lot. Well, after reading this blog, do you understand the basic information of granulator? Or, do you still feel curious about it? If you have some questions of granulator, you can contact and ask us or just refer to this link: https://www.allpackchina.com/what-is-granulator/.



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